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VEITH Pin Table for knitted fabric |
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This NEW Pin Table now also for spreading knitted fabric with inclined stripes.
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- Matching stripes in knitwear has always been difficult and time consuming.
- Knitted fabrics are manufactured in a circular process creating a spiral. Opening the tube leads in the fabric to inclined stripes.
- When processing the fabric in a stenter it is often tried to change the inclination of the stripes, but the result will not be constant.
- Wrong process parameters for the stenter harm the straightness of the stripes
- Traditional methods for matching tend to waste a lot of material, since the patterns have to be cut out with a blocking tolerance.
- The task of rearranging the blocked out patterns is tedious and expensive.
- As knitted fabrics are quite elastic the workers involved in this process have to be skilled.
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- The patented VEITH PIN TABLE for knitted fabrics is based on the standard model of the VEITH Pin TABLE used for woven fabrics, i.e...
- It consists of a slotted aluminum top and Needle-Bars underneath.
- Each Needle-Bar has pins positioned inside the slots of the table top.
- The Needle-Bars can be moved freely along the length of the table. I.e. they can be positioned exactly according to the matching conditions of the marker.
- The height of the pins can be adjusted with the turn of a hand-wheel. So the spreading and pinning is convenient, fast and avoids tension in the lay package.
- Each pin can be individually locked down, i.e. only the needed quantity of pins have to be used.
- Each pin has a rounded top, which avoids damages to the fabric, i.e. with our special pins we can pin the fabric inside the piece area and produce the quality, where it is needed, and not outside in the waste region
- ... plus the feature to position the Needle-Bars according to the inclination of the fabric
- The PIN TABLE can be set up in a way, that it becomes again an abstract copy of the marker, which now can be planed also according to the inclined stripe-structure of the fabric.
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- Improving the quality.
- Spreading and matching in one step.
- Avoiding of relaying operations.
- Reducing the fabric consumption
- Doing the fine cutting after spreading without relaying.
- Preparing the lay package for CNC-Cutting
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- VEITH SYSTEM delivers besides the hardware also the Application Know How for implementing an efficient matching process
- VEITH SYSTEM’s Know How is based on more than 600 installations world wide.
- With VEITH SYSTEM’s method of planing markers, it is possible to follow various strategies to arrange patterns in the marker for a better utilization of the fabric..
- A VEITH SYSTEM marker reduces the problems of variations in the repeat.
- With a VEITH SYSTEM marker it is possible to cut stripes with a CNC-Cutter.
- VEITH SYSTEM offers training on site or in our studio.
- VEITH SYSTEM has recently released the new VEITH PinIT Software for the VEITH PIN TABLE. With PinIT it is now possible to plan markers according to the repeat of the fabric.
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- Savings in labor time between 30% and 50%
- Depending on the product, average material savings are between 3% and 7%.
- This results in an average pay-back time of less than one year.
- The pay-back time of a CNC-cutter is reduced, because now it is possible to use it for checks and stripes as well
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Spreading knitted fabric on a VEITH PIN-TABLE |
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After spreading, each ply is cut at the end by the CUTTING- DEVICE |
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Before moving the finished lay to the automatic cutter, it is fixed with help of the VEITH NEEDLE-PLATES . |
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Cutting a lay on the automatic cutter. |
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THE RESULT. |
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Manual cutting of the lays is, of course, also possible. |
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