When it comes to matching of woven fabric, the VEITH Pin Table
is the key system for controlling the process and for reducing
fabric consumption and becoming more efficient.
is the key system for controlling the process and for reducing
fabric consumption and becoming more efficient.
VEITH Pin Table for woven fabrics (KT-type)
Plenty of installations around the world have made this system to the defacto world standard for spreading and matching fabrics with checks (plaids), stripes and patterns. Whether it is yarn dyed fabric or printed fabric- whether the application is classic men's wear or ladies wear or shirts or ... - whatever the application is, it is the system to be used as long as it is woven fabric.
PROBLEM
classic marker with blocking
- Matching of checks and stripes in the garment production has always been difficult and time consuming.
- Traditional methods tend to waste a lot of material, since the patterns are cut with a blocking tolerances. This is especially bitter, when the fabric costs represent 60-70% of the total costs.
- The task of rearranging the blocked pieces is tedious and expensive.
- The workers involved in this process have to be skilled.
SOLUTION
ADVANTAGES
- Reduce fabric consumption
- Improve your quality
- Spreading and matching at the same time
- Save your relaying operations
- Quick setup time
- Flexible system, which allows to adjust needle bar positions even after having started spreading, i.e. it allows to react on too much looseness - or - to react on too much tension (fine tuning)
- Immediate fine cutting (net cutting) after spreading - no relaying
- Prepare your lay package for CNC-Cutting
- Implementing a clear top-down organization for spreading and matching of checked (plaid) and striped fabrics - high efficient engineered industrial process - from fabric registration - through marker making - through spreading and matching - until cutting
KNOW-HOW
Know How is the key to success. VEITH SYSTEM is not delivering just an isolated piece of hardware,
but we offer our specific Know How and additional required tools, such as the VEITH PinIT software.
The VEITH Pin Table is a part of a complete matching solution - the VEITH Matching Solution.
matching
shirt marker
without blocking
special features:
- matched high quality shirt
- repeat 7 x 8 cm
- 2-way fabric
- 3.1% fabric saving compared to previous marker with blocking
- Our Know How is based on the experience of more than 900 installations world wide
- Successful matching has a lot to do with correct marker making. Therefore marker making was always a key subject for us, when helping our customers with the implementation of the matching process.
- There are particular rules and restrictions to observe during planning markers for matching checks and stripes. These rules and restrictions are depending on the application, e.g. rules for shirts are different from rules to be followed, when working on classic men's wear like suits or jackets.
- Our concept of marker making reduces the problems of repeat variations.
- In case of classic men's wear, i.e. suits, jackets, trousers, it is possible to plan a marker in such a way that even different check repeats or stripe repeats can be spread within one lay package and still all major pieces can be net cut immediately after spreading.
- Our way of marker making, makes it easier to use a CNC-Cutter for cutting.
Our Know How will make sure to implement an industrial organized matching process - a process with a clear top down structure
very much similar to the process used in case of solid fabrics. In case of shirts this process will
follow the steps listed next.
- measuring the fabrics
- registration of the fabrics in VEITH PinIT
- pre-process of marker making in VEITH PinIT, i.e. generating certain key data required for marker making
- planning the marker on a professional CAD System
- work preparation for the usage of the VEITH Pin Table using VEITH PinIT
- setting up the VEITH Pin Table according to the before determined data
- spreading and matching the fabric ply by ply in a combined work-step using the VEITH Pin Table
- net cutting of the matched lay package
More detailed information about the complete process can be found on our VEITH PinIT page.
Know How or knowledge makes the difference. Only with sufficient knowledge it will be possible to drop blocking. Only when we can plan markers without blocking, we can reduce fabric consumption. This is the key aspect in a situation, where the fabric costs are representing the majority of the manufacturing costs - often 60-70%. This is what counts. Other advantages - like reduced labor time - are then reduced to a highly appreciated additional benefit.SAVINGS
- Fabric savings (blue) in the range of 3% to 8%
- Labor saving (green) between 30% and 50%
- Easier control of the process of spreading and matching
- The demand in the skills of the operators is less.
- This results in a ROI of 6-15 months - depending on the application.
- Even the ROI of a CNC-cutter can be reduced.
TECHNIC
VEITH Pin Table:
- size of standard VEITH Pin Table (for woven fabrics)
- length: 406 cm
- width: 170 cm
- height adjustable: 80-90 cm
- other optional widths 184, 198, 212, 226 and 240 cm are available
- table length adjustable with 2m modules.
- needle diameter is colour coded - all needles with rounded tip (ball point)
- needle diameter 1.0mm (blue)
- needle diameter 1.4mm (green)
- needle diameter 1.8mm (red)
- length of standard needle - 10cm,
note: this does not mean that a lay packages can be spread up to 10cm, there are other limiting factors such as the stability of the needle due to its diameter - other special available needles (handmade)
- extra fine needle - diameter 0.6mm, length 25mm
- needle with eye - diameter 1.7mm, length 30 mm
OPTIONS:
- VEITH Needle Plates (STOLK)
- VEITH PinIT Software for the VEITH PIN-TABLE
- VEITH Cutting-Device(1) - fully pneumatic operating system
- VEITH Roll Stand or VEITH Turn Table with extra device for underlay paper and polyethylene film
- air floatation (2) for easy transport of heavy lays
- additional VEITH Needle Bars
- one-side guided parallel adjustment of needle-bar (rack and pinion)
- belt-drive for automated transport
VEITH SOLUTIONS FOR SPECIAL APPLICATIONS:
- VEITH Pin Table for tubular knitted material (open width)
- VEITH Pin Table for flat knitted fabrics
- VEITH MDflex, pinning system for lace
- VEITH Symmetric Matching Device
- VEITH Linear Matching Device
- In case of handling multiple cloth rolls with plenty exchanges of cloth rolls for managing split spreading orders (e.g. MTM):
VEITH Cloth Roll Magazine with integrated Gantry Spreader
VEITH SYSTEM - COMPETENCE in MATCHING CHECKS, STRIPES and PATTERNS